SL-2005 Electronic Fancy Chenille Yarn Machine
The vast experience of Huzur in the construction of Fancy Yarn Machines, as well as the latest developments in the fields of electronic devices have enabled the company to design Electronic Fancy Chenille Yarn Machine for the production of chenille yarn with high technological content. By this machine chenille yarn can produced form acrylic, cotton, viscose, polyester, polypropylene easily. One of most important features of SL-2005 is it possible to produce chenille yarns with slub effects, knots or irregular sections in addition to normal chenille yarns according to requested program.
The Advantage Of Electronic Chenille Yarn Machine Accordıng To Mecanic Chenille Yarn Machines
Slub Chenille Yarn Production: It is possible to produce chenille yarns with slub and flam effects; it means different effects on the same line with introduction of the requested values step by step to enter touch screen program.
Low Energy Consumption: Thanks to technical and electronic specifications of the machine power consumption %48 less than Mechanic machines and this situation reduce yarn production cost.
High Quality: All the yarn parameters are control from single central control panel. The spindles, the effect heads, and the rollers are controlled by the tangential belts which are independently driven by the motors placed in the headstock. This system provides a uniform product of high quality on every spindle.
Time Saving: The programs can be memorized on the screen and therefore when want to produce same yarn in the future time, it can adjust easily. When want to change yarn numbers on the Mechanic Machines, the adjustment can realize from belts and pulley and it’s take 3-4 hours to finish process. On the other hand same adjustment can realize 1 minute on the Electronic Machine. This situation provides maximum time advantage.
More Production: New special software programs allows to adjust machine speed according to ring rail position in order to provide uniform yarn tension and it reduce yarn breakages and defects caused by tension irregularities from the beginning to end of package process. For this reason while the production amount increases the wastes decrease.
Low Maintenance: Mechanic machine has one motor every heads and it has hundreds belts, bearings, shafts, pulleys. SL-2005 Electronic Fancy Chenille Yarn Machine removes over %30 of these parts which needs to maintenance every time. Therefore it’s running lower vibration and noise and its maintenance time and cost lowest.
Yarn Displacement Unit / Yarn Break Switch
It’s designed to avoid wearing the muffs. Base yarns move as transverse in order to hinder
corrosion of rubber. So base yarns to continue move on same tension. Yarn Break Switches are controlled to prevent defective production. When yarn snaps,
Spindles speed, effect heads speed, production speed with relevant twists are controlled by tangential belts which are independently driven by the motors placed in the headstock. This system allows lower power consumption and to reduce cost of energy
Chenille yarn production realized from Control Panel on this machine. According to requested values it possible to produce chenille yarn with slub effects thanks to the touchscreen of the programmer in addition to normal chenille yarn. It gives 8 different effects during 1 meter. The programs can be memorized for future use.
The machine surroundings are closed off with protective covers for the safety and the efficiency reasons.
Ring Frame and Rings
The ring frame speed can adjust from control panel. Rings have diameters with 115 mm (special order 127 mm) Lubrication system has single canal. There are yarn guides in order to wrap properly in accordance with the movement of the Ring Frame. Bobbin height is 450 mm.
High Speed Head and Blade System
0.20 – 1 mm. Sliding Blade Group to Right and Left Side
Chenille Yarn Samples
Some Slub and Chenille Yarn Samples which produced by the machine.
Creel Feed and Technical Specifications
Creel feed located beside the machine, designed to hold 2 cones for base yarns and 2 cones for effect yarns with a breaking system for each spindle.
MODEL : SL-2005 ELECTRONIC FANCY CHENILLE YARN MACHINE
GAUGE : 180 mm
SPINDLE NUMBER PER SECTION : 8
MAXIMUM SPINDLE NUMBER : 120
RING DIAMETER : 115-127 mm
TUBE HEIGHT : 450 mm
TOTAL POWER : 37,5 Kw.
AVERAGE POWER CONSUMPTION : 20-25 Kw.
MAXIMUM SPINDLE SPEED : 9.000 rpm
MAXIMUM EFFECT HEAD SPEED : 20.000 rpm
MAXIMUM YARN PRODUCTION SPEED : 15 mt. / min.
YARN PRODUCTION RANGE : 1 Nm – 8 Nm
AIR PRESSURE : 6/8 Bar
Razor Blade System
The machine is running with Rotary Blade system. But if demand it can work with Razor Blade or Rotary Blade thanks to this apparatus. Apparatus can mount easily over the machine and replace Rotary Blade.
This device offers the ability to grind the rotary blades while the machine is running. It is easy mount and operates. It runs manually with 5 atm high pressure air.
Front Cleaning System
Cleaning System runs on a track parallel to the machine at the speed of 14 meters/minute, remove the dust keeping all the parts perfectly clean. It brings to the blowing nozzles very close to drafting equipment, cutters and spindles, in order to keep this area clean from fiber fly and waste. The small design of the unit leaves enough space for the operators. It is increased machine efficiency; there are notably fewer yarns breaks. It is improved products quality so no deposits on the yarn. Power consumption is lower.
Over Travelling Cleaner System
Over Travelling Cleaner System runs over the machine and creel system on a track to parallel to Chenille Machine. On the front of the machine the unit clean to yarns and yarn guides of creel system. On the back of the machine the unit clean to moving parts which place to behind of Chenille Machine. On the up of the machine the unit cleans to yarns which come to machine from creel system. In addition two floor suction nozzles clean the floor around of the machine and its collect wastes in the box automatically. The operator discharge wastes periodically.